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ESG workshops, Packaging ABCs, and the stories behind every box and pouch – all inside Dylign

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A sustainability workshop taking place around a green table
Paper bags, flexible pouches, metal containers, fiber packaging, and cardboard boxes represent sustainable packaging options across their life cycles.

What Is Sustainable Packaging? A Practical Guide to Materials, Claims, and Trade-Offs

A practical guide to sustainable packaging for CPG brands, covering material trade-offs, recovery realities, defensible claims, compliance requirements, and package testing across the U.S. market.

Glass, paper, flexible plastic, and fiber packaging move through sorting and material testing stations.

Sustainable Packaging Materials: How to Judge Them on Evidence

Learn how to evaluate sustainable packaging materials using real-world recovery rates, material weight, and the evidence behind recycled, recyclable, and bio-based claims—so your team can balance carbon impact, recovery, and product performance.

Packaging configurations, materials, and shipping systems compared in a packaging testing workspace.

Sustainable Packaging Solutions: Which Ones Actually Reduce Impact

Discover which sustainable packaging strategies deliver measurable results—from removing components and reducing shipping volume to improving recyclability, changing materials, and protecting products from waste.

Packaging paper, paperboard grades, cartons, bags, labels, and corrugated board displayed by material family.

Types of Paper for Packaging: A Practical CPG Guide

Explore the main types of paper packaging—from kraft and specialty papers to SBS, CUK, CRB, FBB, and corrugated board—and learn how to match each material to product, production, and performance needs.

Packaging formats, design samples, measurement tools, and print equipment in a typography testing workspace.

Packaging Typography: A Data-Led Guide for U.S. CPG Brands

Learn how to create packaging typography that improves product recognition, supports label compliance, and stays readable from the retail shelf to the mobile screen.

Packaging materials, documentation, and compliance milestones arranged across a packaging development workspace.

Sustainable Packaging Trends 2026: What Changed This Year

See how EPR reporting, recyclability rules, PFAS restrictions, the EU PPWR, and tight PCR supply are reshaping sustainable packaging decisions in 2026.

A U.S. map connecting packaging formats to state-level compliance data panels.

Sustainable Packaging News: What U.S. CPG Brands Need to Know in 2026

Track the sustainable packaging developments shaping U.S. CPG in 2026, from state EPR execution and Oregon’s first results to claims, materials, and compliance priorities.

Sample cartons, a shipping box, a bottle, calipers, and structural box sketches on a worktable.

How to Make Custom Cardboard Boxes

Custom cardboard boxes start with the product, not the artwork. Learn how to choose the right structure and board, build a production-ready dieline, test a loaded sample, and compare costs before placing an order.

Side-by-side illustration of a $2.00 FOB quote at a shipping port and a $2.70 landed cost at a warehouse.

FOB vs. Landed Cost: A Guide for U.S. CPG Importers

Learn the difference between FOB and landed cost, what U.S. CPG importers need to include, and how to calculate the true cost of each imported SKU

Two brown paper bags filled with boxes, one with a torn handle attachment, beside brown, white and recycled paper samples.

What Is Kraft Paper? Types, Uses, and Packaging Choices

Kraft paper is more than a brown surface. Learn how fiber source, finish, weight, and barrier layers affect strength, print quality, and recyclability—and what to specify when choosing packaging for your product.

Solid chipboard sheets shown beside rigid and folding packaging structures

What Is Chipboard? A Guide to Paperboard Packaging

Chipboard adds stiffness, separation, and structure, but the right choice depends on the package. Compare grades, thicknesses, print methods, moisture risks, and alternatives before specifying the board.

Packaging journey from design and materials through printing, inspection, manufacturing, inventory, and delivery

Integrated Packaging Solutions: From 100 Units to Scalable Production

From a 100-unit test run to repeat production, integrated packaging keeps design, specifications, proofs, samples, landed costs, manufacturing, and delivery connected—so growing CPG brands can scale without starting over.

Technician operating a box drop-test machine with face, edge, and corner impact orientations illustrated

Box Drop Test: How to Set the Right ASTM D5276 Drop Height and Build a Better QC Program

A box drop test evaluates how well a complete packaged product withstands impact during handling and distribution. This guide explains how ASTM D5276 fits into the process, how drop height is determined, and how to turn test results into practical packaging quality decisions.

A Dylign pouch being inspected during production

The Hidden Cost of Rework: Packaging Quality Problems Create Pollution

Packaging “pollution” during production is usually driven by rework, which occurs when a manufacturer cannot hit quality targets the first time.

Paper packaging and glass containers prepared for recycling

2026 U.S. Packaging ESG Policy Updates: PFAS Bans, PIP (3:1) Restrictions, Foam Expansion, EPR Fees, and “Green Claim” Proof

A practical overview of PFAS bans, PIP (3:1) restrictions, foam expansion, EPR fees, and proof requirements for environmental claims.

ESG policy in 2026 illustration

ESG & Packaging Policy in 2026

How U.S. regulations are redefining recyclability, chemical use, and packaging design in 2026.

Sustainability symbols arranged on green leaves

Stop Ignoring Those Little Symbols on Your Packaging

This article breaks down the most common sustainability labels found on packaging and explains what each one means.

A colorful recyclable Dylign pouch beside fresh produce

How Recyclable and Compostable Pouches Can Cut Waste Across the Supply Chain

A guide to recyclable mono-material laminates and certified compostable pouches for ESG-aligned packaging design.

Clear Dylign pouches filled with dried fruit

A Complete Guide for Choosing the Right Structure for Your Brand: Selection Roadmap for Your Businesses

Turn packaging from a simple container into a competitive advantage with a practical material and structure selection roadmap.

A Dylign pouch being checked for packaging quality

Guide to Sustainable Packaging Symbols: How2Recycle, BPI, FSC, SCS, SFI, CarbonNeutral, Understanding What They Mean for Your Packaging Choices

What How2Recycle, BPI, FSC, SCS, SFI, and CarbonNeutral certifications mean for real packaging choices.

Compostable pouches printed with a sustainability message

How to Choose Between Recyclable and Compostable Materials

A practical comparison of recyclable mono-material structures and certified compostable packaging pathways.

Two recyclable Dylign mailer boxes outdoors

How2Recycle: More Than a Label

The familiar recycling label found on many packages is part of the How2Recycle program, not a government-issued symbol.

A small tree growing from a wrapped paper package

FSC: How the “Small Tree” Rewrote the Story of Forests, Brands, and Packaging

How the FSC mark connects everyday packaging decisions with forests, brands, and more responsible sourcing.

Standard shipping boxes prepared for ecommerce fulfillment

Why Are Brands Leaving Uline? When Standard Boxes Stop Being Good Enough

Why growing ecommerce brands move beyond standard supplies when packaging fit, shipping cost, and branded presentation begin to matter.

Printed single-serve stick pack packaging

Stick Pack Packaging: Formats, Materials, Rollstock, and Use Cases

A practical guide to stick pack formats, filling compatibility, barrier materials, artwork, use cases, and sample testing.

A stand up pouch displayed on a neutral background

What Is a Stand Up Pouch? A Practical Guide to Materials, Uses, and Custom Options

Learn how stand up pouches are built and how materials, barriers, zippers, sizing, artwork, and product use shape the final format.

Coffee being poured into a flat bottom pouch

What Is a Flat Bottom Pouch? Packaging Benefits, Structure, and Best Uses

A guide to flat bottom pouch structure, shelf stability, materials, and the products that benefit most from its box-like shape.

Stand up and flat bottom pouch formats shown side by side

Stand Up Pouches vs Flat Bottom Pouches: Which Packaging Format Should Your Brand Choose?

Compare pouch structure, shelf stability, product fit, materials, closures, and artwork before choosing the right flexible format.

A kraft mailer box ready for ecommerce shipping

What Is a Mailer Box? A Complete Guide for Ecommerce Brands

How self-locking corrugated mailer boxes protect ecommerce orders while supporting printing, unboxing, and right-sized fulfillment.

A premium rigid box with a fitted lid

What Is a Rigid Box? Types, Materials & Uses

Explore common rigid box styles, materials, construction, premium use cases, costs, and the details to review before production.

Custom food pouches for snacks and dry goods

How to Choose Custom Food Pouches for Snacks, Nuts, Candy, and Dry Goods

Choose food pouches around freshness, fill weight, resealability, shelf display, barriers, windows, and how customers store the product.

Coffee beans beside a custom coffee pouch

Custom Coffee Pouches: How to Choose the Right Bag for Freshness, Valve, and Shelf Appeal

Plan coffee pouch format, size, degassing valve, barrier film, closure, labeling, and samples around the roast and sales channel.

Stand up pouches in several sizes

Stand Up Pouch Sizes Explained: Capacity, Dimensions, and How to Pick the Right Fit

Match pouch dimensions and capacity to product density, fill volume, zipper clearance, shelf appearance, and real-world sample testing.

A branded ecommerce mailer box prepared for unboxing

15 Best Custom Mailer Box Ideas for Ecommerce Brands in 2026

Fifteen practical mailer box ideas covering inside-lid messages, inserts, QR codes, finishes, returns, and right-sized structures.

Mailer and shipping box formats compared side by side

Mailer Boxes vs Shipping Boxes: Which Packaging Is Better for Your Brand?

Compare mailer and shipping boxes by protection, cost, branding, sustainability, fulfillment speed, and the customer experience.

A premium rigid box with gold wrapping paper

How to Design a Custom Rigid Box Step by Step

An eight-step process for defining a rigid box, selecting materials, preparing artwork, choosing finishes, and approving samples.

A rigid subscription box opened to reveal its contents

5 Best Rigid Box Styles for Subscription Boxes

Compare magnetic, lid-and-base, collapsible, book-style, and drawer rigid boxes for subscription products and recurring shipments.

A luxury rigid box with a premium finish

10 Rigid Box Packaging Ideas for Luxury Brands

Ten premium rigid box directions using structural choices, foil, texture, closures, inserts, and more sustainable material options.

Multiple products organized securely inside one shipping box

How to Ship Multiple SKUs in One Box Without Increasing Damage or Shipping Cost

Use partitions, inserts, fit testing, and carton planning to keep mixed products stable without adding unnecessary size or cost.

Qixuan Li speaking at Harvard Innovation Labs

Packaging the Impossible: Featured by Harvard Innovation Labs

The founder story behind Dylign and its shift from solving high packaging minimums to building a scalable packaging platform.

Pantone color samples compared across packaging materials

Why Does the Color Still Look Different, Even I Used the Same Pantone Color?

Why the same Pantone color changes across substrates, finishes, print methods, lighting, and production runs—and how to control it.

Food-safe packaging shown with fresh apples

Is Food Packaging Safe? A Practical Guide for Food Businesses

A practical introduction to food-contact materials, coatings, adhesives, inks, migration risks, and the questions food brands should ask.

Sachets, pouches, and wrapped packages representing packaging history

How Sachets, Stand-Up Pouches, and Gift Wrap Changed Brands’ Packaging Strategy

How sachets, stand-up pouches, and gift wrap evolved from functional containers into tools for access, branding, and customer experience.

Mailer, shipping, product, and rigid box formats

Choosing the Right Box Type: Mailer, Shipper, Product, Rigid

Understand where mailer, shipping, folding carton, and rigid box structures fit based on protection, branding, presentation, and cost.

Pantone color guides beside printed packaging

Pantone Colors Matter in Print Production and Packaging Design

Why Pantone standards matter in print production and how brands can translate screen color into repeatable physical packaging.

Stand-up, flat bottom, and sachet pouch formats

Pouch Type Selection Guide: Stand-Up, Flat Bottom, or Sachet?

A clear comparison of stand-up, flat bottom, and sachet formats for shelf presence, fill behavior, barriers, and production needs.

Custom packaging examples arranged in a dark studio

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