Question 1

What is a flat pouch, or sachet?

Accepted Answer

A flat pouch is a slim three-side seal pouch with two flat printable panels, also called a sachet, sample packet, or single-serve pouch. It's compact, tears open easily, and keeps a low per-unit cost, which makes it the go-to for cosmetic samples, single-dose supplements, powders, condiments, and on-the-go servings. The flat shape prints cleanly and packs neatly into cartons and subscription boxes.

Question 2

How do I choose the right material for my flat pouch?

Accepted Answer

Start with what matters most. Classic is a metallized film with the strongest moisture and oxygen barrier, the safe pick for samples of sensitive or premium products. For the most demanding contents, turn on High Barrier, which adds an aluminum foil layer for even stronger protection. Choose Recyclable if a recycling-friendly direction matters to your brand: a mono-material PE film with an EVOH barrier, designed for the PE recycling stream. Choose Compostable if sustainability storytelling matters most: kraft and PLA for products with lighter protection needs.

Question 3

What sizes do flat pouches come in?

Accepted Answer

Flat pouches come in small standard sizes built for samples and single servings, such as 3.5 x 5 inches, and you can set a fully custom size for your exact fill (in inches or millimeters). We fully customize dimensions, so build your size in the 3D quote tool and see the price instantly. Keep in mind the inside space is a little smaller than the outside dimensions, so size to your product, not the flat measurement.

Question 4

Matte, gloss, or soft touch: what lamination can I add?

Accepted Answer

All three. Matte gives a smooth, low-glare finish, Gloss gives a shiny, vibrant finish, and Soft Touch Film gives a velvety, premium feel. Lamination sets the surface look and feel of the finished pouch.

Question 5

What's the minimum order for custom flat pouches?

Accepted Answer

100 pouches. That's low enough for a sample program, a first launch, or a market test, with wholesale and bulk pricing as you scale. The unit cost drops at each quantity tier as you build your order.

Question 6

How much do custom flat pouches cost?

Accepted Answer

Price depends on pouch size, order quantity, material and barrier level, lamination, finishing effects (Spot UV, Hot Foil, Window), seal width (Narrow is 5mm, Standard is 6mm, and Wide is 7.5mm), and add-ons like a tear notch, zipper, or hang hole, plus shipping. Larger quantities lower the unit cost, while High Barrier and added options raise it. The 3D quote tool updates your landed price live as you build, so there are no surprises.

Question 7

How long do custom flat pouches take to make and ship?

Accepted Answer

Production takes 7 to 12 business days after proof approval. Shipping then depends on your tier: Express is fastest at about a week, with Priority, Standard, and Economy at lower cost and longer transit. Exact timelines show as you build your order.

Question 8

Which material gives the longest shelf life?

Accepted Answer

Classic with High Barrier gives the longest shelf life. Classic is metallized for strong moisture and oxygen protection, and High Barrier adds a foil layer for the most sensitive contents like supplements and freshness-critical powders. Recyclable and Compostable suit shorter shelf-life or lighter-protection products.

Custom Flat Pouches

Custom Flat Pouches

Customize Your Pouch. See Your Landed Price.

Size

Quantity

Material

High Barrier

High Barrier

Lamination

Shipping Method

One sample can save you thousands

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