Custom Printed Rollstock Film

Create custom printed rollstock for pouches and stick packs. Start with your finished pouch size, preview your design, and see your landed price before you order.

Design My Rollstock Now
  • From 100 Units

  • Sustainable Options

  • Instant Quotes

  • 3D Design Preview

Customize Your Rollstock. See Your Landed Price.

Select your specs to get an instant estimate, then bring your rollstock to life with Dylign’s powerful design tool.

Rollstock Format

Estimated Roll Length

Calculating…

Material

High Barrier

Foil (barrier) layer for max freshness & shelf life

Finish

Shipping Method

Production Time
12 - 14 days
Shipping Time
21–28 days
Total Fulfilment Time
33–42 days
Estimated Delivery
Dec 17 - Dec 26

Product Details

Custom Printed Rollstock Film for Flexible Packaging

Custom printed rollstock is a versatile flexible packaging solution designed for fast, efficient, and on-demand production. Supplied as a continuous roll of printed film, it runs seamlessly through vertical or horizontal form-fill-seal (FFS) machines to create customized packaging. Ideal for single serve packs, snacks, coffee, spices, jerky, gummies, chips and more, rollstock helps brands streamline production, reduce packaging waste, and maintain flexibility across different product sizes and formats.

Best for

Food-grade flexible films, built for direct food contact.

Snacks

Chips

Coffee & tea

Spices

Supplements

Cream

Material Options

Material Guide

Classic rollstock film layer structure

Classic

OPP 1.0 mil

METPET 0.5 mil

PE 1.6 mil

A durable, highly printable structure in matte, gloss, or soft touch. Strong oxygen, light, and aroma barrier for everyday products.

Recyclable rollstock film layer structure

Recyclable

MDOPE 2.0 mil

EVOHPE 1.6 mil

A mono-PE structure that stays compatible with PE recycling streams. The EVOH layer provides strong oxygen and aroma protection without giving up recyclability.

Compostable rollstock film layer structure

Compostable

Kraft paper 2.8 mil

PLA 1.2 mil

For brands going fully circular. Shorter shelf-life window than Classic or Recyclable, best for dry goods, lighter protection needs, and faster turnover.

Which Material Is Right for You

Not sure where to start? Think about what matters most for your product: protection, sustainability, or cost. The table below compares all four options.

FeatureClassic (Standard)Classic (High Barrier)RecyclableCompostable
Best for
  • Candy
  • Snacks
  • Baked goods
  • Coffee
  • Pet food
  • Supplements
  • Refills
  • Home care
  • Personal care
  • Tea
  • Dried fruit
  • Superfood powders
Barrier
(O₂ / moisture / light)
4 out of 55 out of 53 out of 52 out of 5
Shelf lifeLongLongestLongShortest
End of lifeStandard wasteStandard wastePE recyclingIndustrial compost
FinishesGloss / Matte / Soft TouchGloss / Matte / Soft TouchGloss / MatteNatural / White kraft
StructureMOPP / METPET / PEMOPP / PET / AL / PEMatte MDOPE / EVOHPEKraft paper / PLA

Choose the Right Rollstock Film for Barrier Protection

Choose a rollstock film based on your product’s sensitivity to oxygen, moisture, light, and aroma, as well as its target shelf life. Dylign Classic METPET-based structure provides dependable barrier performance for many dry products, while High Barrier rollstock film adds a foil layer for products that need stronger oxygen and moisture protection.

For brands with sustainability goals, recyclable mono-PE/EVOH and compostable kraft/PLA structures are also available. Compare barrier performance, shelf-life needs, finish options, and material structure to choose the right custom rollstock packaging for your product.

Food Safety & Regulatory Compliance

Food-grade and SGS tested. Our classic structure passes US FDA, TPCH, PFAS and CA Prop 65 testing.

FDA 21 CFR 177.1520

Food Contact Safe

PE food-contact layer passes FDA extractables testing.

View Report
TPCH Compliant

Heavy Metals Free

Lead, cadmium, mercury and hexavalent chromium: none detected.

View Report
TPCH PFAS Screening

PFAS-Free Certified

Total fluorine: none detected (under 20 ppm).

View Report
CA Prop 65 Pass

Phthalate & Lead Free

Lead and 10 phthalates: none detected.

View Report

Rollstock Film Specifications & Machine Compatibility

Our custom printed rollstock film is designed with a total material thickness of no more than 4 mil (approximately 100 μm). However, different packaging machines have specific requirements, and some co-packers may need thinner films. Before ordering, we recommend confirming key specifications with your co-packer, including maximum roll outside diameter, core size, unwind direction, and eye mark requirements.

To ensure smooth production, we recommend ordering a rollstock sample first and testing it with your co-packer’s equipment. This helps verify machine compatibility and identify any necessary adjustments to the film thickness or other specifications before placing a full production order.

Finishing Effects

Premium surface treatments to make your design stand out, all in our 3D Design Tool.

Customize Your Rollstock Packaging at Low Minimum

Customizing your rollstock packaging is easy. Simply select your finished pouch format, finished pouch size, film structure, and finish to get started. For just $300, you can order 300 ft of custom printed rollstock film to test with your co-packer, verify machine compatibility, and make any necessary adjustments before moving forward with full production.

Quality You Can Count On

Why Dylign rollstock is reliable, order after order

Color You Can Count On

Offset printing with Pantone-accurate color and sharp, clean text.

Built to Hold Its Shape

Clean folds and solid corners keep every piece sharp and sturdy.

Consistent, Run After Run

Your tenth reorder looks like your first, from a 100-piece test run to full production.

Nothing Ships Until It's Right

Every order is inspected against your approved specs before it leaves.

Why Choose Dylign?

Low MOQs from 100 Units

Start small, test your design, and scale when you’re ready.

See It, Price It, Instantly

360° preview and landed price in one second.

Save 30%

Direct savings, back into your product

Greener Packaging Made Easy

Recyclable and compostable options on all products.

How It Works?

  1. 1

    Design in 3D

    Customize your packaging and see your design come to life.

  2. 2

    See Your Landed Cost

    View your total landed cost instantly, with no hidden fees.

  3. 3

    Approve Every Detail

    Review and approve your digital proof before production.

  4. 4

    Order a Sample

    Check your packaging in person before full production.

  5. 5

    Place your order

    Confirm your order and let us handle production and delivery.

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One sample can save you thousands

SAMPLE COST

$300

VS

PRODUCTION ERROR

$7,000

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