
Snacks
Create custom printed rollstock for pouches and stick packs. Start with your finished pouch size, preview your design, and see your landed price before you order.




From 100 Units
Sustainable Options
Instant Quotes
3D Design Preview
Custom printed rollstock is a versatile flexible packaging solution designed for fast, efficient, and on-demand production. Supplied as a continuous roll of printed film, it runs seamlessly through vertical or horizontal form-fill-seal (FFS) machines to create customized packaging. Ideal for single serve packs, snacks, coffee, spices, jerky, gummies, chips and more, rollstock helps brands streamline production, reduce packaging waste, and maintain flexibility across different product sizes and formats.
Food-grade flexible films, built for direct food contact.

Snacks

Chips

Coffee & tea

Spices

Supplements

Cream
Material Guide

OPP 1.0 mil
METPET 0.5 mil
PE 1.6 mil
A durable, highly printable structure in matte, gloss, or soft touch. Strong oxygen, light, and aroma barrier for everyday products.

MDOPE 2.0 mil
EVOHPE 1.6 mil
A mono-PE structure that stays compatible with PE recycling streams. The EVOH layer provides strong oxygen and aroma protection without giving up recyclability.

Kraft paper 2.8 mil
PLA 1.2 mil
For brands going fully circular. Shorter shelf-life window than Classic or Recyclable, best for dry goods, lighter protection needs, and faster turnover.
Not sure where to start? Think about what matters most for your product: protection, sustainability, or cost. The table below compares all four options.
| Feature | Classic (Standard) | Classic (High Barrier) | Recyclable | Compostable |
|---|---|---|---|---|
| Best for |
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| Barrier (O₂ / moisture / light) | ||||
| Shelf life | Long | Longest | Long | Shortest |
| End of life | ||||
| Finishes | Gloss / Matte / Soft Touch | Gloss / Matte / Soft Touch | Gloss / Matte | Natural / White kraft |
| Structure | MOPP / METPET / PE | MOPP / PET / AL / PE | Matte MDOPE / EVOHPE | Kraft paper / PLA |
Food-grade and SGS tested. Our classic structure passes US FDA, TPCH, PFAS and CA Prop 65 testing.
PE food-contact layer passes FDA extractables testing.
Lead, cadmium, mercury and hexavalent chromium: none detected.
Total fluorine: none detected (under 20 ppm).
Lead and 10 phthalates: none detected.
Our custom printed rollstock film is designed with a total material thickness of no more than 4 mil (approximately 100 μm). However, different packaging machines have specific requirements, and some co-packers may need thinner films. Before ordering, we recommend confirming key specifications with your co-packer, including maximum roll outside diameter, core size, unwind direction, and eye mark requirements.
To ensure smooth production, we recommend ordering a rollstock sample first and testing it with your co-packer’s equipment. This helps verify machine compatibility and identify any necessary adjustments to the film thickness or other specifications before placing a full production order.
Premium surface treatments to make your design stand out, all in our 3D Design Tool.
Customizing your rollstock packaging is easy. Simply select your finished pouch format, finished pouch size, film structure, and finish to get started. For just $300, you can order 300 ft of custom printed rollstock film to test with your co-packer, verify machine compatibility, and make any necessary adjustments before moving forward with full production.
Why Dylign rollstock is reliable, order after order

Offset printing with Pantone-accurate color and sharp, clean text.

Clean folds and solid corners keep every piece sharp and sturdy.

Your tenth reorder looks like your first, from a 100-piece test run to full production.

Every order is inspected against your approved specs before it leaves.
Start small, test your design, and scale when you’re ready.
360° preview and landed price in one second.
Direct savings, back into your product
Recyclable and compostable options on all products.
1
Customize your packaging and see your design come to life.
2
View your total landed cost instantly, with no hidden fees.
3
Review and approve your digital proof before production.
4
Check your packaging in person before full production.
5
Confirm your order and let us handle production and delivery.
Custom printed rollstock pricing depends on the film structure, width, print repeat, order quantity, and artwork requirements. Smaller runs may have a higher cost per package equivalent because production setup costs are spread across fewer units.
Dylign allows you to configure rollstock using your intended finished pouch dimensions and view pricing based on the selected specifications. For equipment testing before a larger order, you can also explore a 300 ft printed trial roll.
You can explore small quantities of custom stick pack packaging, but the best production method depends on your filling equipment and co-packer's minimum requirements.
Dylign offers rollstock for stick pack applications, with film specifications calculated from your selected package dimensions. If you're working with a co-packer, confirm their minimum filling run, machine specifications, and test-roll requirements before placing an order. Packaging material quantities and co-packing service minimums are separate considerations.
Rollstock film requires compatible equipment to form, fill, and seal the finished packages. Unlike premade pouches, rollstock is supplied as film rather than individual finished bags.
If you're not using automated packaging equipment or a co-packer, premade pouches may be a more practical option for manual filling and sealing. Before ordering rollstock, confirm the required film width, core size, unwind direction, and sealing requirements with your packaging equipment provider.
Premade pouches may be easier for smaller coffee packaging runs when you're filling and sealing manually, while rollstock is generally intended for automated packaging equipment.
The right choice depends on your planned volume, packaging format, filling process, and available equipment. If you're considering automated coffee sachets or portion packs, check whether your machine or co-packer supports the required rollstock specifications. Dylign's packaging options can help you compare the available formats before ordering.
Yes. Dylign's rollstock configurator lets you enter your desired finished pouch dimensions and automatically calculates the corresponding film parameters for quoting.
The calculated dimensions depend on your selected packaging style and Dylign's existing conversion rules. However, the finished pouch size alone does not guarantee compatibility with your packaging equipment. Before production, you'll need to confirm specifications such as maximum roll outside diameter, core size, unwind direction, and other machine-specific requirements.
Yes. Dylign offers 300 linear ft rollstock samples for testing before a full production order.
A blank rollstock sample costs $250 USD, while a custom printed sample costs $300 USD, both with free shipping. The custom printed option lets you test film with your artwork. Estimated pouch equivalents depend on your selected dimensions, and actual usable output may vary. Final artwork and machine specifications must be confirmed before sample production.
SAMPLE COST
$300
VS
PRODUCTION ERROR
$7,000
Explore our expert guides, practical tips, and insights to learn more about rollstock and make informed packaging decisions.

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